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In neither of the places you posted this question did you point out
which tool you are using for modelling - this is probably useful
information for anyone who knows their way around the w3d sdk (which you
could download and poke around in for yourself)
It may also be useful to know what errors you are getting when you
export the w3d from your 3d program. There should not be any errors, so
addressing those would likely help you fix the ultimate problem.
To Sean and Mike:
Looking at his error messages, I bet it's MAYA.
Pay attention to materials and their names, geometry (convert everything into editable meshes before exporting, except bones & skin or physique modifiers, of course) and do NOT try to export any kind of particle or environment effect.
Unfortunately there're many other "rules" if you want to export W3D files properly.